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TWM-902S

In-Slot Brushless Motor Stator Automatic Winding Machine

TWM-902S is a in-slot brushless motor stator automatic winding machine built by Teamwork Automation in Taichung, Taiwan. Supplied as a standalone machine or integrated into a complete production line.

Process stage
Winding Machines
Motor types
Brushless (BLDC) motors
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Product description

What this machine does

  • Applicable for automatic winding of in-slot brushless motors
  • This product is adopting dual-axes independent control which is capable to set independent winding parameter, also synchronous to run winding for different specification of stators. This will increases the flexibility of this machine.
  • Module molding design, prompt position repetitive is high. This is not only reduce the mold changing time, but also improve productitve.
  • This product can be equipped with hand-wheel dynamic simulation system. This will largely improve operator’s safety and much more convenience to operating.
  • Patented copper wire nozzle up down automatic wire lacing system which greatly reduces post production time.
  • Implement share tooling design. The same set of tooling may be changed for different stacked heights to reduce mold development cost.
  • Guided action programming system improves the flexibility of equipment application and greatly increase the production capability.
  • The analog tension output control system provides tension for the stator on each coil winding stages and greatly improves the quality. Optional for servo tension output control provides more accurate tension control.
  • Equip with automatic wire cutting mechanism. When stator winding has finished, it is capable of cutting copper wire end automatically and clamp. This makes it easier for collecting finished product.
  • The control system adopts Industrial PLC with a 10" HMI touch panel; operation status and running-monitor data are displayed in real time.
  • This product can be assembled with remote monitoring module for remote program monitoring and maintenance.

Specifications

What this machine is rated for

  • Workpiece: brushless (BLDC) motor stators, in-slot winding
  • Drive: servo motor per winding axis, programmable tension
  • Configuration: winding geometry, slot count and stack height are project-dependent
  • Wire diameter: configured per motor architecture
  • Automation: standalone winding station or integrated into a stator line

Capabilities shown are typical. Values outside this range can be quoted on request.

Watch this machine run

In-Slot Brushless Motor Stator Automatic Winding Machine

Filmed on our floor in Taichung. Nothing loads from YouTube until you press play, and the video does not autoplay.

Output

Parts produced on this machine

TWM-902S In-Slot Brushless Motor Stator Automatic Winding Machine - finished part produced on this machine
TWM-902S In-Slot Brushless Motor Stator Automatic Winding Machine - finished part produced on this machine
TWM-902S In-Slot Brushless Motor Stator Automatic Winding Machine - finished part produced on this machine
TWM-902S In-Slot Brushless Motor Stator Automatic Winding Machine - finished part produced on this machine
TWM-902S In-Slot Brushless Motor Stator Automatic Winding Machine - finished part produced on this machine

The catalogue

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