Stator Fusing

TWA-RF30S is a stator fusing built by Teamwork Automation in Taichung, Taiwan. Supplied as a standalone machine or integrated into a complete production line.

Category: Brushless Motor Equipment
Process stage: Brushless Motor Equipment
Motor types: Brushed, brushless and universal motors

Tags Fusing / welding Brushless (BLDC) motor Stator Standalone machine

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Product description

What this machine does

Hot-staking machine that fuses the enamelled winding wire onto the tang of a brushless stator terminal, forming a permanent electrical connection without solder.
Servo-controlled electrode positioning and closed-loop current control, engineered to keep enamel damage confined to the fusing zone.
Capable of supporting single or multi-station cycles depending on stator diameter and slot count.
Suits BLDC out-slot and in-slot stator production, and adapts to hairpin motor tang fusing where project requirements allow.
Cycle time and fusing parameters are configured per motor architecture; validation is done at the sample stage.

Specifications

What this machine is rated for

Process: resistive hot-staking (fusing) of enamelled copper wire
Control: closed-loop current and force feedback
Positioning: servo-driven electrode carrier
Motor type: brushless (BLDC), in-slot and out-slot stator variants
Integration: standalone or in-line as a station in a stator production line

Capabilities shown are typical. Values outside this range can be quoted on request.

Same process stage

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Stator Fusing

What this machine does

What this machine is rated for

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